Axsens BTE

FORMATION DDP - DEMAND DRIVEN PLANNER

The organizational environment is increasingly uncertain and complex. Traditional methods have reached their limits and information systems are not sufficient to achieve service rates with controlled stock levels. Many organizations notice this through their poor stock distribution (oscillation between too much or too little), and the multiplication of files parallel to ERP and APS.
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Duration: 2 days
Inter Price: 1 150€ ecl.tax /person
Intra Price : Contact us for more information
Option : certification passage 250 € exl.tax /person

Objectives

This training will allow participants to better master flow management in the company and to implement the principles of demand-driven flow.

Prerequisites: Several years’ experience in production or planning

In the program

Module 1: Planning in the Modern World

  • The MRP revolution (requirements calculation)
  • The evidence of a problem
  • The “New Normal”

Module 2: The importance of flow

  • Plossl’s law
  • Demonstration of the importance of flow in industry
  • Conditions of the Plossl’s law
  • the bullwhip effect

Module 3: Discovering a solution: decoupling the flow

Module 4: Become “demand-driven”

  • “MRP versus Lean” conflict
  • What does “demand-driven” really mean?
  • Operational model Demand Driven
  • Demand Driven MRP

Module 5: Positioning of strategic stocks

  • 6 positioning factors
  • Decoupled time limit
  • Bills of material matrix

Module 6: Positioning in a distribution network

  • Various configurations
  • Push and pull flow comparison
  • Positioning throughout the supply chain

Module 7: Sizing buffers

  • Stock: Active or passive?
  • Buffer profile and buffers zones
  • Calculate buffer levels

Module 8: Dynamic buffers adjustment

  • Calculated, planned, manual adjustments
  • Factor for adjusting schedules

Module 9: Demand Driven Planning

  • Various planning methods
  • DDMRP planning process

Module 10: Collaborative and visual execution

  • Changing the priority based on scheduled dates
  • Buffer status alerts
  • Synchronization alerts
  • Collaborative execution

Module 11: DDMRP and the Operating Environment

  • DDMRP Strategic Buffer Criterion
  • DDMRP comparison / safety stocks / reorder point
  • DDMRP and priority of stock management
  • Comparison between MRP, Lean and DDMRP methods

Module 12: Demand Driven Sales and Operations Planning

  • Analysis for updating the parameter setting and improving the model
  • DDS&OP: protect against critical and strategic impacts

Module 13: Program Synthesis

  • Summary of the program and expected benefits of DDMRP
  • Start with DDMRP

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“Let’s stop and try to get to the root of our problem.” Craig Larman.